Wire forming and welding
Straightening, cutting, bending, ring forming and resistance welding — the core of every product we make.
Process steps
- 01Incoming wire inspection (diameter, tensile, coating)
- 02Straightening and cutting to length
- 03CNC bending and ring forming
- 04Jig-based resistance welding
- 05Dimensional and weld-integrity check
- 06Transfer to finishing
Process data
- Wire diameter range
- TBD — confirm with engineering
- Welding method
- Resistance welding on jigs
- Fixtures
- In-house designed and maintained
- Capacity
- TBD
Placeholder产线影像——CNC 折弯工位，需体现设备与在制品min 2400px · photo
Placeholder工艺特写——焊点。这是买家判断工艺水平的关键素材min 1600px · square
Wire forming is where a dish rack is won or lost. Two racks can look identical in a catalogue photo and behave completely differently in a dishwasher, purely because of weld placement and wire gauge.
What we need from you
- A drawing, or a physical sample we can reverse-engineer
- Target load and dishwasher exposure
- Annual volume, so we can decide between hard tooling and flexible fixtures
What you get back
A feasibility note stating wire gauge, weld method, fixture approach and whether the design needs to change to be manufacturable at your target cost.
⚠️ 占位内容：数值待补，截图请替换为真实产线与工艺影像。
Other capabilities
Send us your drawing or sample
Tell us the application, target market and annual volume. Our engineering team will review feasibility, tooling and lead time.